PACKAVELLE Collections

Custom Mailer Boxes & Corrugated Shipping Cartons

Good shipping packaging starts with the product and the journey. Match the structure, board specification and inner protection to the contents you need to send.

PACKAVELLE custom mailer boxes branded packaging format
PACKAVELLE customization reference · Developed to your brief

Explore 4 designs

MOQ 200 pieces · Custom dimensions, pattern and logo

Mailer box or shipping carton?

PACK06 is a folding mailer with a white exterior and kraft-tone interior, suited to a compact gift or retail presentation. PACK10 is a kraft shipping carton for a different style of packing. PACK09 is an archive and storage design with a removable lid and carrying handles.

Specify protection before decoration

Send product dimensions, weight, the number of items per shipment and the delivery destination. Confirm board grade and inner protection along with the printed design. A presentation image does not replace a packing assessment for the intended shipment.

Prepare for packing and storage

Flat delivery can simplify storage before assembly. Confirm bundle quantity, folded dimensions, outer carton arrangement and any pallet requirements. If you are packing a subscription kit, include cards, inserts and dividers in the sample review.

Questions About Custom Mailer Boxes & Corrugated Shipping Cartons

Can you print our logo inside a mailer box?

Logo placement and printed surfaces can be customized, subject to the chosen board and production method. Send the artwork and desired position with your brief.

Is the reference carton size fixed?

No. The displayed sizes are starting points. Custom dimensions and packing arrangements can be quoted for your products.

Prepare your custom packaging brief →

Request a Wholesale Quote

Procurement Snapshot

Specifications to compare before ordering

Material rangeCorrugated board with suitable flute and liner grades
Board / material weightSelected from product weight and distribution route
PrintingFlexographic, offset-laminated or selected digital printing
Surface finishesLamination, varnish and feasible tear-strip options
Insert choicesCorrugated, paperboard or molded-pulp supports
Starting MOQ200 pieces per size and artwork
Typical scheduleSample: 2–3 days; production: about 7–15 days after approval.
PackingFlat-packed in agreed bundle quantities
Artwork filesEditable vector artwork or PDF with separate dieline and print layers.
ToleranceConfirmed on the approved drawing and physical sample.
International deliveryCourier, air or sea freight quoted to destination.

Structure check: Test packed products for drops, compression and movement.

Design the mailer for its actual route

Tell us what will ship inside, the filled weight, the insert or void-fill plan and whether the box travels alone or inside an outer carton. These details guide flute choice, closure design and the sample tests that matter for handling, drops and compression.

Prototype before committing to the run

Custom mailer projects start at 200 pieces. Structural and printed samples generally take 2–3 days after the brief is complete; production generally takes 7–15 days after approval. Transit testing and delivery time are planned separately for the route and risk level.

Start with the mailer project form and read our transit-testing guide. You are welcome to inspect materials and samples at the factory by appointment.

Compare a mailer by filled performance

Send the actual packed dimensions, weight, product fragility and shipping route. Confirm flute and liner direction, internal clearance, closure method, label area and whether an insert is required. Approve a filled sample and record the construction before production; empty display photography cannot demonstrate transit performance.

For a comparable custom mailer boxes & corrugated shipping cartons quotation, include quantity by version, artwork status, finish, individual packing, destination and required arrival date. Orders start at 200 pieces. Sampling typically takes 2–3 days after the specification is confirmed, followed by approximately 7–15 days for production after approval; materials, hardware and construction determine the final schedule.

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